Tag Archives: ev

“Rendered speculation” unveiled of Tesla Model S

Last week, a roadandtrack.com article displayed a picture of this vehicle in its new and future cars section. People are having a tough time nailing down where this rendering came from and its legitimacy. Was it released by Tesla Motors? Or is it just somebody’s best estimate of what the car could look like? A couple months ago, I wrote about some rumors swirling that Tesla had possibly leaked information on the Model S design. I must say, the rendering does share some features with the Rapide: a large, low grill, long, narrow headlights, and four doors. But there are also some disparities: more angular, Asian design influence, and smaller back seats.

I don’t believe the final Tesla Model S will actually look like this rendering for a couple reasons. The Model S project was created to bring a luxury, four door sedan to the electric car market. The rendering shows that the back seats are not really sedan worthy, but more like those you find in two door sports cars like the Nissan 350Z and Audi TT. The photo has been stretched and altered by many websites so it is hard to estimate the length of the vehicle, but the Model S is meant to be a very long and large vehicle. The rendering looks a lot like a Mazda RX8, which is by no means a family sedan.

To add to the confusion, a picture in businessweek shows Chief designer von Holzhausen supposedly with a prototype of the Model S. What we see is the rear of a vehicle that looks like a full on hatchback, nothing like the rendering or the Aston Martin speculation, but more like a Toyota Prius. So it looks like everybody is back to the proverbial drawing board.

BYD: China’s Sleeping Giant

BYD (Build Your Dreams) Auto is a Chinese automaker that was founded in 2003 as a branch of BYD Limited, one of the world’s leading manufacturers of lithium-ion batteries.  With this established background in lithium-ion technology, BYD is ambitiously planning on releasing some of the most viable, reasonably priced electric vehicles ever.  Their first production electric car will be the plug-in hybrid, F3DM.

F3DM

The F3DM (Dual Mode) hybrid is a mid-sized, Toyota Carolla like, sedan with a range of 62 miles (100 km) in the all-electric mode and 267 miles (430 km) total. The vehicle is supposedly going to be for sale in China as early as next month, November 2008, and available to the European market in 2010.  It was rumored the car could be priced as low as $15,000, but more recent reports state it will be closer to $25,000.  This is still a great price for what could be the the first ever, mass produced plug-in hybrid. (Wikipedia, BYD F3DM)

Their larger hybrid is the F6DM, which is a Toyota Camry clone stylistically, and has nearly identical performance specs as the F3DM .  BYD is obviously playing it safe by using proven and popular body styles that will make these cars indiscernible from regular, internal combustion vehicles.
F6DM

BYD has been making so much news lately, it is hard to tell what is fabricated and what is backed by solid evidence. This is mostly due to the enigmatic nature of Chinese corporations. The strongest argument for BYD’s legitimacy could be from the fact that Warren Buffet, legendary investor, and his firm, Berkshire Hathaway, made a bold investment of $230 million in BYD auto last month. Portland, Oregon is also showing interest in hosting a BYD headquarters in America. The commissioner is showing a keen interest in BYD’s upcoming all-electric model, the F3E, which could have a range of 186 miles, a top speed of 100 mph, and a battery life of over 370,000 miles. The F3E will look identical to the F3DM. BYD also plans to sell some electric models to Israel, which is currently installing a countrywide electric vehicle recharging grid as part of Project Better Place.

This is all exciting news for the electric auto industry. China is making a statement that it wants to be a leader in green technology. Hopefully, they keep up their incredible pace, so that the rest of the world will have to follow.

BMW announces MINI E

MINI E

BMW announced this last week that they will be revealing their purely electric, MINI E at the Los Angeles Auto show. Previously, they had planned a hybrid mini, but they seem to be jumping on the all-electric drivetrain bandwagon along with Chrysler, Chevy, Mitsubishi, and Nissan, to name a few. The MINI E comes with impressive performance specs:

MINI E SPECS:

150 miles range per 8-hour charge
Consumption 4.4 miles/kWh
204-hp & 162 lb-ft of torque
0-60 bit over 8 seconds
Top speed electronically limited to 95mph
572-pound lithium ion battery
3,200 pounds total weight
Regenerative braking

More details:
Lithium pack maximum capacity 35kWh.
Nominal 380 Volts to motor.
Contains 5,088 cells grouped into 48 modules.

The MINI E will be available to test customers in New York, New Jersey and California by early 2009. BMW plans to lease 500 cars to customers for one year with an extension option. The monthly payments cover all maintenance and other technical service. At the end of the lease, all the cars will be returned to BMW’s engineering fleet for testing and evaluation. Hopefully they do not meet the same fate as the GM EV1.

All of the pilot cars are painted metallic dark silver, with a pure silver roof. In addition, the cars all sport a serial number on their front fenders, as well as a stylized yellow logo on the roof, the charger port lid and other locations.

If you would like to sign up for the test lease, you can head over to MINIspace.com, where you can be “considered”. Undoubtedly, it will be a lottery as to who is lucky enough to get one. Price and payment options have not been revealed yet. For more info, see the press release below.

Press release

A NEW EXPERIENCE – DRIVING PLEASURE WITHOUT EMISSIONS: THE MINI E
10/18/2008

Woodcliff Lake, NJ – October 18, 2008… The BMW Group will be the world’s first manufacturer of premium automobiles to deploy a fleet of some 500 all-electric vehicles for private use in daily traffic. The MINI E will be powered by a 150 kW (204 hp) electric motor fed by a high-performance rechargeable lithium-ion battery, transferring its power to the front wheels via a single-stage helical gearbox nearly without a sound and entirely free of emissions. Specially engineered for automobile use, the battery technology will have a range of more than 240 kilometers, or 150 miles. The MINI E will initially be made available to select private and corporate customers as part of a pilot project in the US states of California, New York and New Jersey. The possibility of offering the MINI E in Europe as well is currently being considered. The MINI E will give its world premiere at the Los Angeles Auto Show on November 19 and 20, 2008.
The MINI E’s electric drive train produces a peak torque of 220 Newton meters, delivering seamless acceleration to 100 km/h (62 mph) in 8.5 seconds. Top speed is electronically limited to 152 km/h (95 mph). Featuring a suspension system tuned to match its weight distribution, the MINI E sports the brand’s hallmark agility and outstanding handling.

By introducing the MINI E, the BMW Group is underscoring the resolve with which it works towards reducing energy consumption and emissions in road traffic. The BMW Group is drawing on its unique technological expertise in the field of drive systems to develop a vehicle concept enabling zero emissions without renouncing the joy of driving. Putting some 500 cars on the road under real daily traffic conditions will make it possible to gain widely applicable hands-on experience. Evaluating these findings will generate valuable know-how, which will be factored into the engineering of mass-produced vehicles.

The BMW Group aims to start series production of all-electric vehicles over the medium term as part of its Number ONE strategy. The development of innovative concepts for mobility in big-city conurbations within the scope of “project i” has a similar thrust, as its objective also includes making use of an all-electric power train.

The energy storage unit: cutting-edge lithium-ion technology engineered specifically for use in the MINI.

Based on the current MINI, the car will initially be available as a two-seater. The space taken up by back-seat passengers in the series model has been reserved for the lithium-ion battery. When in use in the zero-emissions MINI, the battery unit combines high output with ample storage capacity and a small footprint with power ratios that are unrivalled in this field of application so far. The lithium-ion storage unit will have a maximum capacity of 35 kilowatt hours (kWh) and transmit energy to the electric motor as direct current at a nominal 380 volts. The rechargeable battery is made up of 5,088 cells grouped into 48 modules. These modules are packaged into three battery elements that are compactly arranged inside the MINI E.

The energy storage unit’s basic components are based on the technological principle that has proven itself in practice in power supplies for mobile phones and portable computers. The MINI E’s lithium-ion battery can be plugged into all standard power outlets. Its charge time is strongly dependent on the voltage and amperage of the electricity flowing through the grid. In the USA, users can recharge a battery that has been completely drained within a very short period of time using a wallbox that will ship with every MINI E. The wallbox will be installed in the customer’s garage, enable higher amperage, and thus provide for extremely short charging times. Wallboxes fully recharge batteries after a mere two-and-a-half hours.

Driven by electricity: reliably, affordably and free of emissions.

A full recharge draws a maximum of 28 kilowatt hours of electricity from the grid. Based on the car’s range, a kilowatt hour translates into 5.4 miles. Besides the benefit of zero-emissions driving, the MINI E thus offers significant economic advantages over a vehicle powered by a conventional internal combustion engine as well.

The heavy-duty battery delivers its power to an electric motor, which transforms it into thrilling agility. Mounted transversely under the MINI E’s bonnet, the drive train unleashes its full thrust from a dead standstill. This provides for the car’s fascinating launch capability. The MINI E’s intense driving experience is augmented by its dynamic deceleration potential, which is also directly coupled to the accelerator pedal. As soon as the driver releases the gas pedal, the electric motor acts as a generator. This results in braking force, and the power recovered from the kinetic energy is fed back to the battery. This interaction ensures extremely comfortable drives – especially at medium speed with constant, but marginal, variation. In city traffic, some 75 percent of all deceleration can be done without the brakes. Making substantial use of this energy recuperation feature extends the car’s range by up to 20 percent.

Signature MINI agility in a new guise.

Weighing in at 1,465 kilograms (3.230 lbs), the MINI E has an even weight distribution. Minor modifications made to the suspension ensure safe handling at all times. The Dynamic Stability Control (DSC) system has been adapted to this model’s specific wheel loads.

The MINI E’s brake system comes with a newly developed electric underpressure pump. Its Electrical Power Assisted Steering (EPS) is the same as the one used in mass-produced MINIs. Both brake and steering assistance react to driving conditions and are thus extremely efficient. Even the air conditioning’s electrical compressor only operates if desired or necessary.

Design: unmistakably MINI, undoubtedly new.

At first glance, the MINI E is obviously an iteration of the brand. But its design, which is the blueprint for the zero-emissions two-seater, has been complemented by a number of visual cues that point to its revolutionary drive concept. All of the units produced for the pilot project will have the same paintwork and bear a serial number on their front fenders.

The MINI E’s coachwork sports an exclusive combination of metallic Dark Silver on all panels but the roof, which is clad in Pure Silver. What distinguishes the zero-emissions MINI is a specially designed logo in Interchange Yellow, depicting a stylized power plug in the shape of an “E” set against the silver backdrop. It has been applied to the roof, in smaller dimensions to the front and back, to the charger port lid, the dashboard trim, and – combined with the MINI logo – to the door jamb, in slightly modified form. The color of the roof edges, mirror housings, interior style cues and seat seams will match the logo’s yellow tone as well.

Moreover, the central gauge and the battery level indicator behind the wheel of the MINI E, which replaces the MINI’s rev counter, feature yellow lettering against a dark grey background. The battery level is displayed in percentage figures. The central gauge includes an LED display indicating power consumption in red and power recuperation in green.

MINI E customers will be part of a pioneering mission.

A 500-unit, limited-production MINI E series will be manufactured through the end of 2008. The project will thus attain an order of magnitude that clearly exceeds the size of currently comparable test series. Putting the MINI E on the road on a daily basis will be a pioneering feat to which both the drivers and engineers of the first zero-emissions MINI will contribute as a team.

MINI E customers will join forces with BMW Group experts to assist in the project’s scientific evaluation. MINI E engineers accord high importance to staying in touch with the drivers on a regular basis, as this will help them analyze driver behavior besides vehicle characteristics in order to gain the most accurate and realistic picture of the demands placed on a vehicle with a purely electrical drive in the select usage areas.

Special charging station and full service for every MINI E.

The cars will change hands based on a one-year lease with an extension option. Monthly lease installments will cover any required technical service including all necessary maintenance and the replacement of wearing parts. At the end of the lease, all of the automobiles belonging to the project will be returned to the BMW Group’s engineering fleet where they will be subjected to comparative tests.

The MINI E’s lithium-ion battery can be charged using a wallbox provided to MINI customers. Only lockable garages or similar buildings will qualify as homebases and power stations for the MINI E.

Maintenance by qualified specialists.

The electric drive’s high-voltage technology requires that maintenance work be done by qualified personnel using special tools that are not included in MINI service partners’ standard toolboxes. In light of this, a service base will be set up on both coasts, staffed by service engineers that are specially trained to perform maintenance and repair work on the MINI E’s electrical components. In the event of drive malfunction, these experts will provide professional support at the customer’s local MINI dealer or the service base’s specially equipped workshop. Technical inspections will take place after 3,000 miles (just under 5,000 kilometers) and at least after six months.

Production in Oxford and Munich.

The MINI E has already gone through the major phases of product development for mass-produced vehicles and passed numerous crash tests on the way. Aspects investigated besides passenger protection were the impact of collision forces on the lithium-ion battery and finding a non-hazardous location for it in the car. The MINI E’s energy storage unit emerged completely unscathed from all of the crash tests mandated by US standards, which are especially high.

Production of the approximately 500 cars will take place at the company’s Oxford and Munich sites and is scheduled for completion before the end of 2008. MINI’s UK plant will be responsible for manufacturing the entire vehicle with the exception of the drive components and the lithium-ion battery, with the brand’s series models rolling off its assembly lines concurrently. The units will then be transferred to a specially equipped manufacturing complex situated on BMW plant premises where the electric motor, battery units, performance electronics and transmission will be integrated.

On the eBox

eBox

The eBox has been around a while, but I haven’t written an article on it yet. Mainly because the eBox is not necessarily a complete car, but an AC Propulsion electric drivetrain that is installed in a Scion xB. AC Propulsion is responsible for drivetrain technology used in the GM EV1, Tesla Roadster, Venturi Fetish, and the West Philly Hybrid X Team’s Attack, to name a just a few. Visit the AC Propulsion site for a complete list of cars utilizing their product now.

The eBox continues the AC Propulsion legacy of superior electric drivetrain technology as the only car you can actually buy from AC Propulsion itself. With a 0-60 of 7 seconds, a top speed of 90 mph, and an ev range of 120-150 miles, the eBox is one of the most advanced electric cars on the market. All of this is installed in a Scion xB that you have to buy beforehand, and give to AC Propulsion for the conversion. So the Scion will set you back $15,000 and the conversion is a pretty steep, $60,000. Undoubtedly, if AC Propulsion made this a larger operation, the price of the conversion would go down.  This is the car that Tom Hanks so proudly touted a year ago:

The Scion xB body is anything but aerodynamic. Its funny to see so many electric car makers sacrifice appearance for a lower drag coefficient. The drivetrain of the eBox has so much power, it compensates, but at a price.

It is unfortunate larger auto companies don’t put money into EV projects like this one. The GM EV1 (Who Killed the Electric Car?) is a close drivetrain relative to the eBox and was discontinued in 1999. Unfortunately, we really haven’t seen any mass produced ev’s close to the standard set by the EV1 and Toyota Rav-4 EV of the 1990’s. The eBox is the closest thing we have on the roads today.

Extraordinary Recession Affects Tesla Motors

Newly appointed CEO of Tesla Motors, Elon Musk, created a new post, Extraordinary Times Require Focus, in his blog today.

He announces Tesla is going to “consolidate operations”, which means “lay off” a few people. This was expected since every car company is getting hit by the economic crisis, even electric car startups. He also had some discouraging news on the Model S:

Tesla is absolutely committed to development of our next generation vehicle, to be unveiled early next year. However, we are going to reduce activity on detailed production engineering, tooling and commitments to suppliers until our Department of Energy loan guarantee becomes effective.

This will delay in start of production of the Model S by roughly six months to mid-2011.

Elon Musk is a very competent businessman, as exemplified by his Paypal success and his SpaceX gig. He also seems to have a genuine passion for electric cars, as he has spent about twice as much money as he expected in the project. So I don’t think a few bad quarters will end the ride.

On the Tango

I mean George Clooney’s got one, what else do I have to say?
Clooney Tango

The Tango is a plug-in EV produced by Commuter Cars Corporation. It may look like a small economy car, but the Tango is neither cheap nor slow. This in-line two-seater will rocket from 0-60 in 4 seconds and can reach a top speed of 135 mph. It meets or exceeds the performance specs of electric supercars like the Tesla Roadster and the Venturi Fetish. It’s price is comparable too, at $108,000. Just watch how a Google exec weaves through highway traffic as Danny from DannysContentment.net holds on for dear life in the backseat:

Also, I was intrigued by Danny’s other Tango video with Google’s solar powered charging station in their parking lot. Hats off to them; what an amazing glimpse into the future. If we could have these at more workplaces, it certainly would make a greener world. Maybe a tax write off as incentive for more companies to put these up would make some execs feel greener:

This is the complete, company released car specifications from commutercars.com:

Tango T600 (kit) Specifications:

(Subject to change.)

Width: 39″ (5″ narrower than a Honda Gold Wing)
Length: 8’5″ long, allowing it to park perpendicular to the curb.
Height: 60″
Ground Clearance: 4″
Weight: 3,150 lbs.
Distribution: 43/57 (percent front/rear)
Batteries: 19 Hawker Genesis G70EP lead acid batteries. Li-Ion batteries are optional.
Nominal Voltage: 228 V with 19 Hawkers (350 V with Li-Ion batteries)
Battery Weight: 988 lbs. (Hawker)
Charging: 40 amp on-board charger with Avcon conductive coupling. 200 amp off-board charger under development.
Steering: Rack and pinion with Cadillac CTS collapsible steering column and Momo Corse steering wheel
Front Suspension: Unequal length A-arm with coil-over Carrera shocks.
Rear Suspension: Trailing arm with coil-over Carrera shocks.
Controller: Zilla Z2K motor controller, providing up to 2,000 Amps at 350 Volts (600 kW). Designed and built by Otmar Ebenhoech at Café Electric LLC in Corvalis, OR.
Motors: 2 Advanced DC FB1-4001 9″ motors, one driving each rear wheel with over 1,000 ft-lb of combined torque at low rpms. 8,000 rpm redline.
Transmission: 2 direct drive gear boxes designed by Bert Transmission of St-Constant, Québec, the leading manufacturer of dirt circle track race car transmissions. 10 available ratios from 2.92:1 to 5:1. Standard ratio is 3.86:1. Splined axles can be easily locked together with center sleeve.
Hubs/Wheel Bearings: As used on the Mazda Miata.
Wheels: König alloy wheels: 14 x 6 front/15 x 6.5 rear, 4-100 bolt pattern
Tires: Toyo Proxes T1R: 195/45R14 front; 215/45R15 rear
Brakes: Mazda Miata calipers with Hawk HP Plus (rear) and HPS (front) pads. Wilwood master cylinder and pedal assembly.
HVAC: 12,000 BTU Vintage Air air conditioning system driven by variable speed AC motor for predictable climate control. 3,000 W electric heater for instant-on, powerful heating.
Seating: Tandem Sparco custom bucket seats with 4-point aircraft pilot harnesses on attached structures. Passenger straddles the front seat and harness structures which do not interfere with the passenger’s knees.
Storage: Passenger and a few bags of groceries with rear seat installed. Removed, it allows 2 very large suitcases and a large breifcase with the driver’s seat in extended position. (Rear seat with harness structure is removable through rear hatch.) Multiple compartments for smaller items.
Headroom: 39″ driver and passenger.
Trailer Hitch: Accepts standard 1.25″ hitch for towing generator cart for extended range. Front hitch for moving small airplanes.
Note: Projected performance specifications will vary depending on final weight, gearing, tires, and batteries used. Acceleration figures assume racing slicks are used on a drag strip.
Range: 40-60 miles maximum with Lead-Acid batteries
over 150 miles with Li-Ion batteries
Cost per Mile: About 1/2 the cost of a gasoline car for the average commuter. (See note.)
Acceleration: 0 to 60 MPH, about 4 seconds. 1/4 mile time about 12 seconds at a speed of approx. 120 MPH (See note.)
Top Speed: 135 MPH (See note.)

Notes:

Cost per Mile:

The average round-trip commute in the U.S. is 20 miles according to the 2000 report from the Bureau of Transportation Statistics.

For that average commute of 20 miles and up to 24 miles per charge, the total cost per mile of the Tango is approximately 30% lower than that of a Honda Insight. This includes battery replacement, maintenance, and the cost of electricity at $.05 per kWh (as in the Northwest). The Honda Insight has an EPA rating of 56 mpg city and 57 highway. Please see the Cost-per-Mile Spreadsheet for details. This spreadsheet shows how the Tango compares with other vehicles, both Internal Combustion Engine (ICE)-driven and hybrid. It includes gasoline and recommended dealer maintenance costs for the gasoline cars and electricity, maintenance, and battery replacement costs for the Tango.

In California where electricity rates are nearly $.15 per kWh, the total cost per mile for the Tango becomes roughly equal to that of the Insight. Electricity cost per mile runs from 0.9 cents to 2.6 cents as cost per kWh goes from 5 cents to 15 cents.

Acceleration:

0 to 60 MPH, about 4 seconds. 1/4 mile time about 12 seconds at a speed of approximately 120 MPH. These figures are based on comparisons with other cars that hold official records with NEDRA (National Electric Drag Racing Association). Calculations have taken weight, motor torque, controller, voltage, gear ratio, and traction into consideration. They assume that racing slicks are fitted and driven on a drag strip with good traction conditions. For example, the world record held for a dragster used the same controller as the Tango in the Current Eliminator IV, with a quarter mile time of 8.801 seconds at 137.65 MPH. The Tango has the same motors that the Maniac Mazda used to achieve an 11.039 second quarter mile at 111.80 MPH.

Top Speed:

135 MPH. This is a limitation based on a practical red-line for the motors of about 8,000 RPM with the standard 3.86:1 gear ratio. Top speed vs. acceleration can be traded off by choosing any of 10 different ratios from 2.92:1 giving a top speed of 172 MPH to 5:1 which would give a top speed of 100 MPH. The 5:1 would give phenomenal acceleration if you could get enough traction.